Solid State Soft Start
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Solid State Soft Start

Solid State Soft Start

The JJR 8000 Series Intelligent Solid State Soft Starter incorporates advanced international electronics technology, microprocessor technology, and modern control theory to efficiently limit the start voltage of asynchronous motors. This equipment is widely applicable to heavy-load systems such as fans, pumps, conveyors, compressors, and more. It is an excellent alternative to traditional start-up methods, including star-delta (Y/Δ) transition, autotransformer voltage reduction, and reactor voltage reduction.

Description of Product Type

 

product-1520-393

Product Features

 

  • Choose parameters through simple programming based on load type.
  • Select from three sets of start-up parameters, making it convenient for a single motor starter to handle motor loads with varied power requirements.
  • Closed-loop control is achieved by initiating the motor feedback voltage to ensure a successful motor start-up under all working conditions and varying loads.
  • Solid state soft start with three start-up options: voltage-slope start provides maximum output torque; constant-current soft start limits start-up current optimally; direct-current soft start initiates the soft starter directly.
  • Programmable delayed start-up and interlock control options.
  • No phase-sequence requirements for the input power source.
  • Start-up and stop times can be digitally modified.
  • Multi-functional protection features: over-current, three-phase current imbalance, overheating, phase loss, and motor overload protection.
  • Dynamic fault memory function facilitates easy fault identification.
  • Capable of online monitoring for maximum start-up and operational currents.
  • Overall dynamic starter control and monitoring through the fieldbus, with easy wiring.

 

Typical Application

JJR 8000 Low Voltage Solid State Soft Start

The JJR8000 Series Intelligent Soft Starter delivers versatile motor control solutions, expertly engineered for demanding applications across key industrial sectors. Its robust design and intelligent features make it ideally suited for:

LV Soft Starter

1. Pump

Utilize the soft stop function to mitigate the effects of water hammer, thereby reducing system maintenance costs.

2. Ball mill

Utilize the voltage ramp startup to reduce gear torque friction, thereby saving both cost and time.

3. Fan

Reduce belt friction and mechanical wear to save on maintenance costs.

4. Compressor

Use limited current to achieve a smooth start-up, reduce motor heat, and prolong device life.

5. Conveyor

Make use of the soft start to realize smooth and gradual startup process in order to avoid product move and liquid overflow.

Technical Features

 

  • Main loop working voltage: AC 380V/690V/1140V (+10% to -25%)
  • Main loop working current: 13A to 1500A
  • Main loop frequency: 50Hz/60Hz (±2%)
  • Control-loop power supply: AC/DC 220V ± 15% (0.5A)
  • Soft-start rise time: 1 to 120 seconds
  • Soft-stop time: 0 to 100 seconds
  • Impact time: 0.1 to 0.3 seconds
  • Impact voltage: 50% to 100%
  • Current limiting times: 1.5 to 5.0 times
  • Initial voltage: 25% to 80% Ue
  • Cooling method: Natural cooling
  • Communication method: RS485 serial communication (with options for Modbus-RTU and Profibus)

 

Usage and Environment Standard

 

Protection level

IP00

Vibration resistance

Comply with IEC 68-2-6: 2 Hz to 13Hz is 1.5mm peak value; 13 Hz to 200Hz is 1gn

Impact resistance

Comply with IEC 68-2-27: 15g,11ms

Maximum ambient pollution class

Class 3, comply with IEC 947-4-2

Maximum relative humidity

93% no condensing or drip. Comply with IEC 68-2-3

Ambient temperature

Storage:-25℃ to +70℃

Running : 10℃ to +40℃ without derating. Maximum +60℃,when temperature above 40℃,the current will reduce by 2%for temperature rising per 1℃.

Maximum operation altitude

2000m without capacity reduction ( above 2000m, current will reduce by 0.5% for every 100 meters increase altitude)

Operation position

Vertical position, A range of ± 10°

 

Working Principal

 

As the control center of the JJR 8000 Solid State Soft Start, the DSP microprocessor starts and protects the motor through the control system. The DSP microprocessor triggers the phases and controls the SCR to reduce the motor's voltage and current, gradually increasing the motor torque until full-speed operation. This start-up method reduces the motor's inrush current and impacts, minimizing strain on the power grid, the motor itself, and the mechanical components connected to the load. This process helps prolong the device's service life and reduce breakdowns.

The JJR8000 solid-state soft starter offers three start-up modes: voltage mode, current-limiting mode, and direct current mode.

 

Low Voltage Soft Starter

Motor and system protection functions:

 

JJR8000 series soft starter provides many kinds of protections upon motor and soft starter. The main functions areas below:

1

Protection against three-phase input phase failure: The system will not start unless all three phases are present and the load is supplied with power from the main loop.

2

Overheat protection: Monitors the temperature. Frequent starts can cause the SCR's temperature to exceed 80°C.

3

Protection against excessive start time: A start time that is too long is harmful to both the motor and the soft starter. Therefore, the default start time limit is set to 30 seconds. Users can adjust this time between 10 and 300 seconds based on the specific load requirements.

4

Protection against excessive current (timing limit): If the current exceeds 5 to 8 times the rated value (adjustable), the output will be cut off within 20ms to 200ms (adjustable).

5

Protection against inverse overload: There are 4 grade curves for stall protection.

6

Light load alarm, trip protection, and frequency error alarm.

7

Optional function for 'prohibiting start': The motor will only be permitted to restart once its temperature reaches the desired value.

JJR8000 Low Voltage Soft Starter Selection Table

380/500V(-15%~+10%)50/60Hz(±2%)

Applicable motor rated power

Structure
Model

Product
Model

Rated Current
le (A)

Rated power(KW)

380V

690V

1140V

M0

JJR8000-13-①-V2-②

13

5.5

10

 

JJR8000-17-①-V2-②

17

7.5

13

 

JJR8000-24-①-V2-②

24

11

18.5

 

JJR8000-32-①-V2-②

32

15

30

 

JJR8000-38-①-V2-②

38

18.5

37

 

JJR8000-45-①-V2-②

45

22

45

 

JJR8000-60-①-V2-②

60

30

55

 

JJR8000-72-①-V2-②

72

37

15

 

JJR8000-105-①-V2-②

105

45

90

 

M1

JJR8000-142-①-V2-②

142

55

110

 

JJR8000-170-①-V2-②

145

75

130

220

JJR8000-220-①-V2-②

220

90

160

270

JJR8000-250-①-V2-②

250

115

200

350

JJR8000-290-①-V2-②

290

132

250

400

M2

JJR8000-290-①-V2-②

290

160

315

 

JJR8000-360-①-V2-②

360

200

350

600

JJR8000-450-①-V2-②

450

250

450

 

JJR8000-560-①-V2-②

560

320

600

 

JJR8000-700-①-V2-②

700

370

670

 

JJR8000-450-①-V2-②

450

   

700

JJR8000-560-①-V2-②

560

   

900

JJR8000-700-①-V2-②

700

   

1100

M3

JJR8000-800-①-V2-②

800

400

700

1250

JJR8000-1000-①-V2-②

1000

500

870

1650

JJR8000-1200-①-V2-②

1200

600

1100

1850

JJR8000-1400-①-V2-②

1400

700

1250

 

JJR8000-1500-①-V2-②

1500

800

1450

 

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